Reconditioning is a cost-effective alternative to buying new equipment as it extends the life of existing machines, reduces downtime, and improves overall efficiency. It also helps to minimize the environmental impact of industrial operations by reducing the need for new equipment. However, reconditioning should only be carried out by skilled technicians with knowledge of the machine and its components. They should follow the manufacturer's guidelines and use original parts to ensure that the reconditioned machine operates at peak performance and meets safety standards. Here are some projects done by our team
We provide complete machine reconditioning solutions that extend equipment life, improve productivity, and reduce replacement costs. Our process includes dismantling, inspection, worn-part replacement, precision alignment, hydraulic and electrical system overhaul, lubrication upgrades, repainting, and final performance testing to ensure the machine operates safely and efficiently under production conditions.
Our team specializes in full-scale reconditioning of heavy-duty 400-ton press machines, covering mechanical restoration, hydraulic cylinder servicing, electrical panel refurbishment, safety interlock upgrades, and accuracy calibration. Every project is completed with load testing and compliance checks to deliver reliable, high-precision performance on the shop floor.
We carry out comprehensive refurbishment of centreless grinding machines including spindle reconditioning, guide-way scraping, alignment correction, lubrication system upgrades, electrical control panel rewiring, and trial production runs. This ensures improved surface finish, dimensional accuracy, and long-term operational stability.
Our boiler reconditioning services include internal inspection, tube replacement, burner servicing, valve and instrumentation calibration, piping modifications, insulation renewal, and safety system testing. We restore thermal efficiency while ensuring safe, compliant, and uninterrupted boiler operations for industrial facilities.
Pipeline leakage refers to the unintended escape of fluids or gases from a pipeline, which can result in environmental, safety, and economic concerns. Leaks can occur due to various reasons, such as corrosion, mechanical damage, or wear and tear. Pipeline leaks can pose risks to the environment, human health, and infrastructure.
Repair Methods: Depending on the pipeline material, size, and leak location, we use welding, clamping, hot tapping, composite repair, mechanical repair, or epoxy resin injection techniques.
Our electrical panel services include thorough diagnostics, component replacement, wiring upgrades, safety device installation, and preventive maintenance. We ensure compliance with electrical standards while improving system reliability and safety for industrial operations.
From quick repairs to complete industrial installations, Gajanan Electrical & Mechanical Maintenance ensures your machines operate efficiently in every season and every production cycle.
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